Introduction
5 Axis machining is simply, moving a specific part or a tool along five different axes concurrently. As this is done by utilizing a CNC, this method process is known as 5 Axis CNC Machining. 5 Axis CNC router is very popular worldwide especially in the aerospace application field.
What is 5 Axis CNC machine?
The 5 Axis term defines the five directions that the cutting tool is capable to move. The fullest freedom is given for the cutting tool to approach the workpiece by enabling it to move through the X,Y,Z linearly and A and B rotationally. Therefore they are multi directional and of course multifunctional machines.
Technavio announced the best CNC machines among the worldwide vendors in the global 5 axis CNC machining centers. They are Haas Automation, Hurco, Makino, Okuma, Shenyang Machine Tools. These companies mostly subject their products to various deformations to serve the market machining with a stronger capacity. 5 Axis CNC routers are heavily used in industries such as base frame, processing of molds and different size objects in different kinds of industries.
- Haas Automation:
This provides 5 Axis CNC routers over a wide range, as in they have included all those machines in four major categories such as vertical machining centers, horizontal machining centers, CNC lathes and rotary products. Haas Automation guarantees to supply a great service ensuring the preciseness of its products.
- Makino :
They are horizontal machining centers. They give an optimised service ensuring the quality of 5 axis machining tools. The tools are produced with a higher enduring power also avoiding some cumulative errors.
- Hurco :
Owns a history around 45 years and approximately 80 patents. A reliable manufacturing process is carried throughout to produce some precise, effective tools of CNC machines.
- Okuma :
Some improved products are released recently to their sales, by innovating some advanced strategies and features into them. They offer tools with greater accuracy and with proper functioning.
The expanded version of CNC is the computer numerical control. These machines have been created with multidirectional functioning in order to increase the effectiveness of milling, drilling, 3D craving, cutting, printing, etc. 5 Axis CNC routers provide a number of benefits over manual machines and the three axis cnc routers. This process is considered to be a reducing process.
The conversion of CAD design into coordinates is done by the computer and then they are turned into instructions followed by the cutting tools to produce the final output. The processes are undertaken and supervised by a set of well practised technicians. The most commonly used CNC materials are wood, aluminium, carbon fiber and titanium.
Diversified Machining Systems supply a line of superior 5 Axis CNC routers. It is a trusted, reliable company which offers their customers the best quality CNC machines. Some sample products are DSE Overhead Gantry 5 Axis CNC Router, Twin Moving Table 5 Axis CNC Router, Moving Table 5 Axis CNC Router, Enclosed Overhead Gantry 5 Axis CNC Router, Large Format Gantry 5 Axis CNC Router, Large Format Overhead Gantry 5 Axis CNC Router, etc.
The very high efficiency is the top reason for choosing the 5 Axis CNC machining as an alternative. Unlike the other CNC machines, 5 Axis CNC follows a reducing or subtractive process. Especially over 3D printing 5 Axis CNC routers do a great job when handling complex parts and large scale work. In this type of routers you are able to adjust the cutter as per your preference. As you can lower the machine’s head you can easily use shorter cutting tools whenever you want and that will assist the user to increase the work rate. Then the pressure, vibration and the force is quite less, so you can produce a precise output with a neat outline. 5 Axis CNC machines have only one set up. When comparing with the 3 axis CNC machines, these are more profitable and efficient as multiple setups may lead into incorrect alignments. Another advantage is that the Hole Drilling process of 5 Axis CNC Machining saves a lot more time for the users. It provides the chance of drilling a series of holes with different kinds of compound angles.
Conclusion
If we consider the advantages and disadvantages of CNC 5 Axis Machining, the drawbacks are less. High cost is the major drawback. Other than that, since only a few technicians are required to handle the machine, this machinery may lead to unemployment. Also as 5 Axis CNC Machining machines operating systems need only several skills, the mathematical and other technical skills of engineers can get diminished.
Despite the minute amount of drawbacks, 5 Axis CNC Machining is an efficient and an effective method which would be a great alternative for saving time and money.
