In the manufacturing line, getting the right kind of materials and equipment is essential, especially when your main aim is to get excellent quality materials at the right price and last you a long time.
Manufacturing industries face various risks, from product recall to tariffs in different countries and skills gaps, but the most damaging of all manufacturing risks is when catastrophic failures happen. If accidents happen at the plant and cost a life, or if chemical intervention happens and products in the manufacturing line are tainted with hazardous materials, these aren't only disastrous, but also damaging to the company.
These risks are one reason why manufacturers are always on the lookout for equipment that can guarantee a more efficient process and reduces the chances of human error or the risks of harm and danger.
The PTFE Hose delivers when it comes to manufacturing processes for safety and durability. PTFE has become a well-known and trusted material in many manufacturing aspects, thanks to its many benefits. PTFE is a shortened term for Polytetrafluoroethylene, which is a synthetic compound, a derivative of tetrafluoroethylene.
While we're discussing PTFE hoses, keep in mind that they aren't limited to chemical factories. These hoses are used in a variety of applications. Without getting too technical or scientific about the components of PTFE, here's a quick rundown of the benefits of PTFE rubber hoses and its applications.
- It's compatible with most chemicals.
PTFE has become a favored hose because it's non-reactive. It doesn't react to different chemicals, making it a preferred choice, especially in chemical facilities that deal with varying types of alkalis and acids or other highly reactive chemicals. The non-reactivity of this hose is due to the strong carbon-fluorine bonds it's created with, making it compatible even with corrosive chemicals. Hoses with PTFE lining also have inner braided stainless steel, making it durable and longer-lasting.
- It can handle different pressures.
Another reason why PTFE hoses are in demand is their durability and capability to ensure a smooth flow, no matter the pressure. The https://aero-flex.aero/ptfe-rubber-hoses/ has an inner core host that comes in two types of configurations – the Smooth Bore and the Convoluted PTFE. If you're looking for precise flow control, then you'd want to choose the Smooth Bore because it has no irregularities on the wall, ensuring no interruptions in the flow of liquids. The Convoluted PTFE hose core, on the other hand, promotes flexibility in your industrial hose and is recommended if flow control isn't an issue, but where flexibility is essential.
- It also has a high-temperature tolerance.
The PTFE hoses can handle temperature ranges from -100°F to 500°F, making this industrial hose material extremely suitable for the majority of fluid and ambient temperature conditions that manufacturing processes require. The PTFE hoses can work in high temperatures as well as harsh environment situations. This makes the PTFE hoses popular and widely accepted in various industrial conditions and different climate environments.
- It offers extreme flexibility.
These PTFE hoses also offer flexibility as it can be adjusted to various environments and needs. Suppliers such as Aero-Flex can make custom hoses to any industrial needs and requirements. Because of PTFE's flexibility, it can be made to cover different applications, environments, and pressures.
- It doesn't alter a product's composition.
Earlier, we mentioned that PTFE hose is non-reactive, and because of this, it's an ideal hose to be used in non-chemical industries such as in the food and beverage or pharmaceutical industries. It doesn't cause any chemical reaction, doesn't contaminate the product, neither does it create any leeching.
- It's long-lasting.
The durability of the PTFE hose ensures that you have a long-lasting assembly of hose for your manufacturing needs, whether in the laboratory, factory, or household. PTFE hoses differ from standard rubber hoses in one significant aspect – it can last long under harsh conditions, and it's also anti-leakage.
- It doesn't involve complex assembly line reconfiguration.
Most PTFE hoses come in different colors, making it relatively easy to install to existing setups and easy to distinguish between the different chemicals each hose carries. By ensuring the transformation and clarity of these hose assemblies, changing it from complex to simple, the PTFE hoses also reduce any chances of accidents or risks, which could cause further implications and huge costs if accidents or spillage occurs.
What kind of applications can the PTFE hose be used on?
Uses in the chemical industry
- Commonly used in pharmaceutical manufacturing factories and plants
- Used in chemical manufacturing plants
- Most PTFE hoses are corrosion-resistant, making it suitable for corrosive transfer applications.
- Used as a cosmetic hose in cosmetics manufacturing plants
- Because it enables high purity fluid transfer, PTFE hoses are also used in sanitary and aseptic applications.
- The heated PTFE hose can be used to transfer hot fluids, while still maintaining a consistent temperature.
Uses in railways and automotive industry
- Commonly used in fuel hoses or as a turbocharger hose
- The ability to handle different temperatures also make the PTFE hoses suitable as coolant hoses.
- As an auto-brake and motorbike brake hose
- Used as a diesel engine hose
- Used in motorsports and for power setting hose
- Transmission oil hose
Uses in general applications
- Commonly used in filing machines
- Its high-pressure capacity makes it suitable for gas bottle filling.
- Often used as a bottle filling hose in bottle filling machines
- Used for beverage and drinks, in bottling and packaging
- Also used in processing and dispensing plants
PTFE hoses are used in many different sectors from hot oil, steam, fuel, food, paint, and any industry working with volatile temperatures and gas transfer. Suppose you're looking for hoses that can withstand aggressive chemical transfers, work in different temperatures and environment, and have anti-leakage properties. In that case, the PTFE hoses may be the one you need.
If you're not sure whether PTFE hoses are the right kind for your manufacturing needs, speaking to an expert such as Aero Flex would be extremely helpful to get an expert opinion.
